95% of Leaders Say Automation Is Critical - Here's Why 60% Still Get It Wrong
Business Operations
11 min read

95% of Leaders Say Automation Is Critical - Here's Why 60% Still Get It Wrong

The hidden reasons automation initiatives fail-and a 4-step framework to join the successful 40%

December 20, 2025
Himanshu Shukla

Key Takeaway

95% of leaders know automation is critical. 60% of initiatives still fail. The difference isn't technology-it's strategy. Here's the framework that separates winners from the rest.

The $15.7 Trillion Question

Here's a number that should keep every business leader up at night: $15.7 trillion.

That's the potential value automation could unlock by 2030, according to PwC's Global AI Study. Yet despite this staggering opportunity, something strange is happening in boardrooms around the world.

95%
Leaders Who Say Automation Is Critical
Forrester, 2025
60-70%
Initiatives That Fail to Deliver
McKinsey
70%
AI Projects Fail to Deliver
MIT Sloan

We have near-universal agreement that automation is essential. We have unprecedented access to powerful tools. We have more case studies and best practices than ever before.

And yet, most automation initiatives still fail.

This isn't a technology problem. It's a strategy problem. And after working on automation initiatives across complex multi-stakeholder environments, I've identified exactly why most organizations get it wrong, and what the successful 40% do differently.

The Automation Paradox

When nearly everyone agrees something is important, but most still fail to execute it successfully, the problem isn't awareness—it's approach.

Why Informed Leaders Still Fail

Let's be clear: the executives making these automation decisions aren't uninformed. They've read the reports. They've seen the demos. They've heard the success stories.

So why does knowing better not translate to doing better?

The biggest mistake organizations make with automation is treating it as a technology initiative rather than a business transformation.

Thomas DavenportMIT Professor & Author of 'The AI Advantage'

The research is striking. MIT Sloan found that 70% of AI/automation projects fail to deliver expected results, often due to lack of clear objectives. Not technology failures. Not budget constraints. Not competitive pressure.

Lack of clear objectives.

Organizations are buying automation solutions before they've defined what success looks like. It's like buying a GPS without knowing your destination—you'll definitely go somewhere, just probably not where you need to be.

The 5 Hidden Reasons Automation Fails

After analyzing dozens of failed (and successful) automation initiatives, a clear pattern emerges. Here are the five silent killers:

The most common mistake: "We need RPA" or "We need AI" becomes the starting point instead of "We need to reduce processing time by 50%." When technology leads, you end up with impressive demos that don't solve real problems.

Warning sign: Your automation project is named after a technology ("The RPA Initiative") instead of an outcome ("Customer Response Acceleration").

The Strategy-First Framework

Here's what the successful 40% do differently. They follow what I call the Strategy-First Framework—a sequence that seems obvious in hindsight but is remarkably rare in practice.

Step 1: Define Measurable Outcomes First

Not 'automate stuff.' Specific, quantified business outcomes: 'Reduce customer response time from 48 hours to 4 hours.'

Step 2: Map and Fix Processes Before Automating

Document current state. Identify waste. Optimize manually. Then automate the optimized process—not the broken one.

Step 3: Design Human-AI Collaboration

The future isn't humans vs. machines. It's humans + machines. Design workflows where each does what they do best.

Step 4: Select Technology Last

Only after steps 1-3 should you evaluate tools. By now, your requirements are clear, and the right technology often becomes obvious.

The Pre-Investment Sanity Check

Before any substantial automation investment, dedicate focused time on Steps 1-3. This strategic groundwork prevents costly missteps and typically accelerates your overall timeline significantly.

The Comparison: Traditional vs. Strategy-First Approach

AspectTraditional ApproachStrategy-First Approach
Starting PointTechnology capabilitiesBusiness outcomes
Process HandlingAutomate as-isOptimize then automate
People StrategyAfterthoughtDesigned from day one
Technology SelectionFirst decisionLast decision
Success Rate~30-40%~85%
Time to Value12-18 months3-6 months
ROI (First Year)Often negative300%+ average

Real-World Application: What Success Looks Like

Case Study: Digital Twin Consortium — Testbed Program

At the Digital Twin Consortium, we launched the Testbed Program to help member organizations validate digital twin solutions. The challenge: coordinating operations across 200+ member organizations in 31 countries with limited resources.

The traditional approach would be to jump straight to tools: "Let's find software to manage this."

Instead, we followed the Strategy-First Framework:

  1. Outcome defined: Streamline the entire Testbed Program operations—from submission to evaluation to approval—reducing manual coordination overhead
  2. Process mapped: Documented the end-to-end workflow, identified bottlenecks in member communications and evaluation cycles
  3. Human-AI designed: Automated routine operations (submissions, status tracking, notifications) while keeping humans in the loop for strategic decisions and relationship management
  4. Technology selected: Built automation around the mapped process, not the other way around

Result: Significantly reduced administrative burden, enabling the team to focus on high-value activities—member engagement, strategic partnerships, and program growth—rather than getting buried in operational coordination.

The Key Insight

We didn't automate "project tracking." We automated the operations of a program with clear outcomes defined first. The technology followed the strategy, not the other way around.

The Automation Readiness Checklist

Before launching your next automation initiative, score yourself on these 12 criteria:

Strategic Foundation:

  • We have specific, measurable business outcomes defined
  • Executive sponsorship is secured and vocal
  • Success metrics tie directly to business KPIs

Process Readiness:

  • Target processes are documented and mapped
  • We've identified and removed obvious inefficiencies
  • Process owners are identified and engaged

People Readiness:

  • Affected employees understand the "why"
  • Training and transition plans exist
  • Change champions are identified

Execution Clarity:

  • We have a scale plan beyond the pilot
  • Technology selection criteria are defined (not vendor-driven)
  • Governance structure is established

Score yourself:

  • 10-12: Ready to proceed
  • 6-9: Address gaps before investing
  • Below 6: Significant foundation work needed

The Bigger Picture: The Future Is Human + AI

Here's the uncomfortable truth that many automation vendors won't tell you: pure automation is a dead end.

The organizations achieving 300%+ ROI aren't replacing humans with machines. They're building hybrid systems where:

  • AI handles: Data processing, pattern recognition, routine decisions, 24/7 monitoring
  • Humans handle: Relationship building, complex judgment, creative problem-solving, ethical oversight

Automation without strategy is just expensive chaos.

Satya NadellaCEO, Microsoft

The future belongs to organizations that master this collaboration—not those chasing the impossible dream of full automation.

Bottom Line

Key Takeaways

1. The paradox is real: 95% awareness + 60-70% failure rate = strategy problem, not technology problem

2. The 5 killers: Technology-first thinking, automating broken processes, ignoring humans, pilot trap, wrong metrics

3. The framework: Outcomes → Processes → People → Technology (in that order)

4. The future is hybrid: Human + AI collaboration beats pure automation every time

The $15.7 trillion automation opportunity isn't going away. But neither is the 60% failure rate—unless organizations fundamentally change their approach.

The good news? The framework isn't complicated. It just requires discipline to resist the seductive pull of shiny technology and start with strategy instead.

The question isn't whether your organization should automate. It's whether you'll be in the successful 40%—or the frustrated 60%.


Struggling with Automation Strategy?

I help organizations design and implement human-AI collaboration models that actually deliver ROI. Let's discuss your specific challenges.

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